Tea Processing -Chako's TEA Exploration Adventure- 3rd Story

Guidance Story Characters 1st story 2nd story 3rd story 4th story 5th story 6th story

Guidance
1st Story	Let's go to Maikonocha	English	Japanese
2nd Story	Tea Picking	English	Japanese
3rd Story	Tea Processing	English	Japanese
4th Story	Tea Varieties	English	Japanese
5th Story	Serving Tea	English	Japanese
6th Story	Tea and Health	English	Japanese

(C)KYOTO SEIKA UNIVERSITY INSTITUTE FOR MANGA STUDIES
Chie Yamada, Yui Miura, Markley Patricia

Machinery Developments Founded on Manual "Temomi" Tea Processing Method

There are two basic methods of processing tea: hand-rolling (temomi) and machine-rolling (kikaimomi).
1.Temomi Processing Method (Hand-Rolling Method)
This manufacturing method was invented by Souen Nagatani in 1783.Until the tea rolling dryer (soujuuki) was invented in 1896, manual rolling was the most widespread method of processing tea. Today, most teas are processed by machines; however, the manual hand-processing method serves as the foundation for these technological advancements. Mr. Toshikazu Yamashita, introduced in the animation movie, is Japan's greatest expert in hand-rolling the highest quality gyokuro in the country. He has won the most prestigious awards for his excellent teas, including seven times of the highest national award possible from the Minister of Agriculture; it is no surprise that he is a very prominent figure in the tea world.


2.Machine Processing Method
With the invention of the tea rolling dryer (soujuuki) in 1896,machinery began to replace the orthodox hand-kneading "temomi" method. Today, due to developing technology, there are automated factories processing tea completely by machine power.
It may be inevitable for machinery to replace manual labor; however,it is important to remember that the orthodox hand-processing method serves as the foundation for machine developments. In the column below, we introduce a factory in Kyotanabe that exclusively produces gyokuro tea （京田辺玉露製茶技術研修工場）. This factory relies partly on machines for processing tea. Although they may all look the same, each batch of tea leaves vary from others in many aspects such as moisture content. The length of time suitable in each step of processing differs for each batch. In factories where processing is completely done by machine power, these careful and exact adjustments cannot be made.

How Tea is Processed With the Cooperation of 京田辺玉露製茶技術研修工場

Tea production begins with tea-plucking. Here, we introduce how tea is processed from freshly picked leaves at a factory in Kyotanabe.

1.Tea Picking

Recently, most tea-picking has been done using tea plucking machines. Hand-plucking, as shown in the picture to the right, has become rare.

Tea shoots start to ferment if left too long after picking; they acquire heat and become discolored. Tea leaves must be processed soon after picking. Freshness is crucial in producing Japanese green tea.

Chako's Tea Picking (Animation)

2. Steaming

Freshly picked tea shoots are steamed in high temperature. After removal, the steamed leaves are instantaneously cooled. This steaming process is to prevent oxidase activity within the leaves, to rid them of the unwelcome "green" smell, and to make the leaves tender.
The quality of many aspects of the tea such as its flavor, aroma, and color, depend on this important steaming process.

3. Aramomi (Primary Rolling)

Equates to the Chakiri / Yokomakuri steps in the Temomi Method
Moisture is removed as the leaves are rolled in a dryer.
This step takes approximately fifty minutes. During this time, the amount and temperature of the hot air current, and the speed of the revolving rolling pin are adjusted so that the leaves do not overheat.

4. Nakamomi (Secondary Rolling)

Equates to the Tamatoki/Nakaage / Chazoroe steps in the Temomi Method
Moisture is regulated as tea leaves are formed into appropriate shape.
In this step, moisture is evenly distributed and the tea leaves are further rolled and kneaded under a weight. This forces the moisture from the stems to evenly seep into the leaves. During this step, the leaves form interesting round balls that have to be unraveled.

5. Shiagemomi (Final Rolling)

Equates to Denguri/Itazuri steps in the Temomi Method.
This is an important step to shape the tea leaves.
The leaves are twisted and kneaded to take on the appearance of fine needles under a weight. The amount of weight to apply is difficult to adjust, as too much will flatten the tea leaves, and too little will produce bent leaves.

6. Drying

Finally, the tea leaves are dried in a dryer. Too little drying will cause the tea to be discolored, badly preserved, or have a defect aroma. Too much drying will also discolor and deprive tea of its important flavor.

7. Final Finish

The tea is sorted into leaves, stems, and powder. After sorting, they are then packaged to be sold as gyokuro/sencha, karigane and konacha.

Maiko Tea handles teas from plants grown under diligent attention and processed with ultimate care. We then blend the teas according to plentiful experience gained in the tea market to bring about a unique flavor throughout the year to serve our customers in the best way.

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